Research Facilities |
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Equipment Name: 3D Surface Roughness Measuring-cum-Contour Tracing Equipment
Model: MarSurf LD 130 with measuring stand ST 500 CNC
Manufacturer: Mahr Gmbh Germany
Uses: For contact three-dimensional measurement different parameters of surface roughness and for tracing the contours of any surface using different types of probes.
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Equipment Name: Stylus type surface roughness measuring device
Model: Handysurf E-35B
Manufacturer: Handysurf E-35B: Hand-held perthometer for the measurement of various parameters of surface roughness parameters as per DIN, ISO standards. Resolution 10 nm; Range: 12.5 mm
Uses: For quick contact-type measurement of surface roughness parameters such as Ra, Rmax, Rz etc. as per DIN, ISO standards.
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Equipment Name: Optical Surface Profiler
Model: NT9080 along with Vision 32 software
Manufacturer: Bruker Instruments, USA
Uses: For non-contact measurement of different parameters of surface roughness.
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Equipment Name: Optical Microscope
Model: DM 2500M along with Polarizer attachment, 100x objective EPI, Digital imaging system, Image analysis software (Leica QMW), Software for advanced metallurgical analysis (Leica QMetals)
Manufacturer: Leica Microsystems, Germany
Uses: For optical micrography with 1000x magnification of different samples manufactured/fabricated by different processes.
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Equipment Name: Form tolerances measuring system
Model: MarForm MMQ 200 T7W: High precision measuring axis polar; Motorized horizontal and vertical axes; motorized probe; Ergonomical operator panel.
Manufacturer: Mahr Metrology, Germany
Uses: To assess the deviations of form and location tolerances such as Straightness, Flatness, Roundness or circularity, Cylindricity. Conicity, Taper, Angularity, Parallelism, Perpendicularity, Concentricity or Coaxiality, Angular sector, Run-out, Total run-out etc. as per DIN/ISO standards and document them.
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Equipment Name: Height Measuring Instrument
Model: 814 S: Height Measuring and Scribing Instrument: Range: 350 mm, Resolution: 0.01 mm, Stainless Steel, RS 232 data output 817 CLM: 2-Dimensional Digital Height Measuring Instrument with accessories set 817 ts 1 and 817 h3 Carrier (Range: 600 mm; resolution 0.001 mm) and with Marcom software and USB and RS 232 connectors
Manufacturer: Mahr Metrology, Germany
Uses: Measurement of center-to-center distances of holes, Shape tolerances of prismatic parts.
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Equipment Name: Contour measuring system
Model: CONTRACER CV-3100 S8: Measuring Range (X-axis): 200 mm; Resolution 0.05 µm
Manufacturer: Mitutoyo Japan
Uses: High precision contour measurement device with capability to (i) Determining radii, distances, angles, coordinates, line and form deviations, (ii) Tolerance monitoring, (iii) Performing nominal/actual comparisons, (iv ) Creating points, intersection points, free points, center points, maximum and minimum points, (v) Creating regression straight lines and circles.
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Equipment Name: Slip gage or Johnsons gage block
Model: MarGage 406/0-87: M81 Grade 0 standard Slip gage or Johnsons gage block made of steel with calibration Certificate
Manufacturer: Mahr Metrology, Germany
Uses: End standard for calibration of all linear measurement equipment.
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Equipment Name: Toolmaker's Microscope
Model:T M 505: Eyepiece magnification 15x and objective magnification 2x, monocular with 30 degrees depression angle, Max. Specimen height 115 mm, maximum workpiece load 5 kg.
Manufacturer: Mitutoyo Japan
Uses: For measurement of cutting tool angles, parameters of threads
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Equipment Name: Computer numerical controlled (CNC) coordinate measuring machine (CMM)
Model: Spectra 567
Manufacturer: Accurate Gaging & Instruments, Pune
Specifications: Measurement range X axis: 500 mm; Y axis: 600 mm; Z axis:400 mm; Resolution 0.5 µm; Repeatability 0.002 mm; Reninshaw probing system (MH20i), Granite table
Uses: For automatic measurement of different types of geometrical tolerances
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Different other measuring equipment available
- Bench micrometer with 3-wire thread measuring system: Model 313-101: ranging pitch from 0.25-4 mm meets all ANSI and ISO spec.
- Gages for Internal Measurement: Marameter 838 T1: Three units to cover measuring range 5-15 mm with resolution 0.005 mm; and measuring range 10-30 mm; and 30-50 mm with resolution 0.01 mm) with Calibration Certificate
- Digital and analog Vernier and micrometers
- Sine bar
- Thread micrometer
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Equipment Name: Semi-automatic Conical Gear Cutting Machine
Model: Stanko 5A250
Manufacturer: Stanko, 180/198 Posadskogo Street, Saratov, Russia
Uses: For manufacturing bevel gears.
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Equipment Name: Gear Hobbing Machine
Model:
Manufacturer: D.G. Panchal, Ahmedabad
Specifications: Maximum module 6 mm; Gear diameter range: 75-250 mm; Range of face width 150-300 mm; No. teeth cut: 4-400; RPM of hob spindle: 20-130; No. of speeds of hob spindle 6; Cutter helix angle: 0-45 degrees for both right-hand helix and left-hand helix.
Uses: For manufacturing spur and helical gears
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Equipment Name: CNC gear metrology machine
Model: SmartGear 500 with Reninshaw scanning probe system SP600; Rotary table L250 RT IN along with the required supporting software TGear, TMain, TStylus, TCali, TAmo,
Manufacturer: Wenzel GearTec, Germany
Specifications: Max. gear diameter 270 mm; minimum internal gear diameter: 12 mm; maximum measurable face width: 300 mm; maximum helix angle 900 ; Control: 4-axis power PC controller; Accuracy: Gear measuring machine for gear measurements in accordance with VDI/VDE 2612/2613 Group 2. Travel range: X axis: 500 mm; Y axis: 450 mm; Z axis: 400 mm.
Uses: For fully automatic, fast, and precise measurement and analysis of gears of following type: Straight and helical cylindrical gears, Spiral & hypoid bevel gears, Crown gears, Conical cylindrical gears, Segment gears, Beveloid gears, Synchronous gears, Hobs, Cylindrical worm shafts, Shaving cutters, Shaper Cutters, Pinion-shaped cutters with capability for the automatic measurement and analysis of 3D-geometry, form and position, diameters and distances.
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Equipment Name: Manual Gear Metrology Machine
Model: MAAG PH 25
Manufacturer: Prime Technologies, Mumbai
Specifications: Computerized measurement of gear lead, profile, pitch, and runout of spur and helical gears along with the supporting software GEARMAS I and GEARMAS II.
(Procured from CSIR Project No 22(0468)/09/EMR-II of Prof. N.K. Jain)
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Equipment Name: Computerized Dual Flank Conical Gear Roll Tester
Model: DO 125 K PC
Manufacturer: M/S Gearspect India Pvt. Ltd., Pune
Uses:
- To mount the pair on the specified center distance within accuracy of 0.05 mm and mesh with each other for dual flank roll testing of conical gears
- By meshing the gears with zero back lash, to check the tooth-to-tooth composite error and total composite error of the pair.
- To check and ensure backlash in the pair.
- To check the transfer of blue from pinion to gear to assess the proper meshing of the gears.
- Rolling of gear with a master pinion and vice versa.
- Decide action for correction of both or any one of the gear to achieve the desired meshing.
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Equipment Name: Noise and Vibration Analyzer for Gears with Sound Intensity Probe
Model: OR35-FREQ-4
Manufacturer: M/s. OROS France
Uses: For analyzing vibration and noise between two meshing gears and to know location of source of noise
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Equipment Name: CNC Wire-EDM Machine
Model: Ecocut
Manufacturer: ELECTRONICA MACHINE TOOLS, PUNE
Specifications:
Main Table Traverse (X, Y): 250, 350 mm;
Max. work piece weight: 300 Kg;
Max. Taper cutting angle: ± 5°/100 mm;
Max. wire spool capacity: 6-7 kg;
Memory: 1000 blocks with battery backup;
Power Rating
Motor Power: 3KVA; 3 Phase; 415 Voltages.
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Equipment Name: CNC Wire-EDM Machine with Capability to Machine Inclined or Tapered Surfaces
Model: SprintCut WIN
Manufacturer: EMTL Sales & Service Limited
Uses: For profile cutting of inclined and tapered surfaces (i.e. manufacturing of helical, bevel, and non-circular gears) made of difficult-to-machine electrically conducting materials i.e. alloy steel, stainless steel, superalloys, Ti-alloys, etc.
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Equipment Name: CNC Electro Discharge Machine
Model: Smart CNC with S 50 CNC generator
Manufacturer: ELECTRONICA MACHINE TOOLS, PUNE
Uses:
Transverse (X, Y, Z): 300, 200, 250 mm;
Maximum job weight: 300 Kg,
Maximum electrode weight: 70 Kg;
Surface Finish (Cu-St): 0.2 - 0.3 µ Ra;
Min. electrode wear (Cu-St & Gr-St) < 0.2%
Power Ratting
Motor Power: 9KV; 3 Phase; 415 Voltage
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Equipment Name: Abrasive flow finishing (AFF) apparatus
Model:
Manufacturer: Anand C. Petare (as PhD student of Mechanical Engineering)
Uses: For fine finishing different types of gears and other workpieces
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Equipment Name: Electrochemical Honing (ECH) apparatus
Model:
Manufacturer: Javed Habib Shaikh and Sunil Pathak (PhD students of Mechanical Engineering completed PhD program in 2014 and 2016 respectively)
Uses: For high quality finishing of conical and cylindrical gears.
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Equipment Name: Abrasive Jet Machining (AJM) apparatus
Model:
Manufacturer: Prasad Kulkarni, Pratik Bagal and Devkant Singh (2011 batch BTech students of Mechanical Engineering)
Uses: For drilling holes and cutting profiles in thin ceramics.
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Equipment Name: CNC Milling Center
Model: EMCOMILL E 350
Manufacturer: EMCO MAIER G.M.B.H. AUSTRIA
Specifications:
Controller: Sinumerik 828D from Siemens
X-axis travel: 150 - 300 mm; Y-axis travel: 150 - 300 mm; Z-axis travel: 150 - 300 mm;
Automatic tool changer (ATC) unit with 20 tools storage capacity;
Accuracy in positioning of axes: ± 0.010 mm;
Repeatability: ±0.005 mm
Power Rating: Motor Power: 10.7 HP; 3 Phase; 440Voltage.
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Equipment Name: CNC Turning Center
Model: EMCOTURN E 25
Manufacturer: EMCO MAIER G.M.B.H. AUSTRIA
Specifications:
Controller: Sinumerik 828D from Siemens
X-axis travel: 100 - 300 mm; Z-axis travel: 100 - 300 mm;
Accuracy in positioning of axes: ± 0.010 mm;
Repeatability of axes: ± 0.005 mm
No. of tooling stations: 6
Power Rating
Motor Power: 7.4 HP; 3 Phase; 440 Voltage.
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Equipment Name: CNC Micro-machining Center
Model: HYPER-15
Manufacturer: SYNERGY NANO SYSTEMS, MUMBAI
Uses: Multi-Process Micro-machining Center with capability to perform micro-turning, micro-milling, Micro-EDM, Micro-ECM, and Micro-WEDM Operations
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Equipment Name: 3D-Printing Machine
Model: UPRINT PLUS
Manufacturer: STRATYSYS INC. USA
Specifications:
Material: ABS
Build Size :203 x 152x 152 mm
Layer Thickness :0.254 mm
Workstation Compatibility: Windows XP/Vista/7
Wave wash support cleaning system
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Apparatus Name: Micro-Plasma Transferred Arc based Additive Manufacturing
Manufacturer: Suyog Jhavar, Mayur S Sawant (PhD student of Mechanical Engineering completed PhD in 2014 and 2018 respectively)
Use: For meso-scale additive manufacturing of different metallic and biocompatible materials using in wire, powder, both wire and powder, and particulate form using maximum power of 450 Watts.
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Equipment Name: Foundry Instruction Set
Model: MCEN Centrifugal Casting Demonstration Unit
MCAM Bell casting Demonstration Unit
MCLA Sand Casting Demonstration Unit
Manufacturer: EDIBON Inc. SPAIN
Uses:
For the demonstration of
(i) Sand casting experiments with three different patterns such as bell, anvil and anchor, etc.
(ii) Making up a casting with cavity (pipe reduction)
(iii) Centrifugal casting by producing a metal body in a rotating die
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Equipment Name: Foundry engineering equipment
Models: VWT Wet Tensile Tester Suitable for Wet Tensile Strength of green sand. Capacity 60 gm/Cm 2 Motorized Loading unloading Mechanism, Load Cell, pneumatic cylinder hot plate for heat the specimen up to 300 o C Digital Strength Indicator. Timer, Should Work on 230 volt, 50 cycles, 750 watts Power Supply
MOULD STRENGTH TESTER: With Dial Indicator with Special Tip to Measure Compression Strength on direct Mould. Capacity 2 Kg/cm2
MOULD HARDNESS TESTER (DIGITAL) (‘B' SCALE): With Digital Dial Indicator To Measure Hardness of Mould 0 - 100 No.
Manufacturer: VERSATILE EQUIPMENTS PVT. LTD, KOLHAPUR
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Equipment Name: Machinery Fault Simulator
Models: MFS 2010 PK-7
Manufacturer: Spectraquest Inc. USA
Uses"
- For introducing controlled and calibrated faults.
- To study the vibration spectra of common faults, learn fault signatures and validate rules provided in training courses.
- Bench top machine for hands-on training and skill sharpening.
- Learn machine condition monitoring and predictive maintenance.
- Manual with exercises for individually paced study.
- To learn resonance, variable speed, gearbox, and belt drive diagnostics.
- To learn to determine vibration transmission path and perform root cause analysis.
- To study correlation among vibration, motor current, and noise spectra.
- To model rotor dynamics and its effects on fault signatures.
- To validate balancing procedures above and below the first critical resonance.
- To study reciprocating mechanisms
- For foundation studies
- For signal processing techniques
- Variable speed/load effects
- For motor current analysis
- To study rotor dynamics
- For operating deflection shape and modal analysis
- To optimize sensor mounting
- For vibration training
- For analyst certification
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